With schools closing down due to coronavirus, there’s likely to be a lot of kids at home looking for fun things to do. Dressing up is always fun, and who doesn’t love a cape and mask? I first shared this quick superhero costume tutorial about ten years ago when Finnian was my crazy only child. It is super easy, and all it takes is an over-sized t-shirt and some scissors.
My son is really into superheros right now. He started asking for a superhero costume yesterday. Given that he’s three and impatient, I needed something quick and easy. Here’s what I came up with:
I took one 2x mens t-shirt and cut it straight down the sides, removing the sleeves.
Then I cut off the front panel, leaving the neck band and a 3-4 inch curved section attached for the
front. That way there’s no ties so he can put it on himself. Splitting the neck in the front and adding a Velcro hook and loop closure is also an option.
Finally I cut the front panel into three long strips. One got holes for the eyes and tied around his head for the mask. The other two I sewed together at one of the narrow ends. I tied it around his waist for the sash.
The mask is getting a little stretched out, but he likes the bigger eye holes, so that’s working out well.
He left his plain, but decorating the costume is another fun project. Kids could draw their own designs with markers or cut designs out of felt or other fabric scraps and attach with fabric or craft glue.
While I try to write tutorials as clearly as possible, it’s easy to miss a step or make assumptions. If anything is confusing, please don’t hesitate to comment with your questions.
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In last week’s tutorial, the bottom hem was double stitched but otherwise left raw. Since knits don’t unravel, it is fine to leave it that way. I prefer to finish the raw edge, either with a serger or by enclosing the cut edge.
The top seam is finished by serging the raw edge. If you don’t have a serger/overlock machine, you can use a zig-zag or overcast stitch on a regular sewing machine.
The bottom seam is enclosed. Do do this, when following the first tutorial (found here) do NOT turn the shirt inside out when sewing the first bottom seam. Instead, sew it with the shirt right side out. Once it is sewn, trim any excess material from below the stitch line, leaving about 1/8-1/4 of an inch.
Now, turn the shirt inside out and smooth the bottom seam flat, like in this photo:
Once it is all smooth (ironing helps) sew a seam at least 1/2 inch to 5/8 inch from the bottom. This stitch line encloses the raw edge. Since it is the bottom seam that will get the most stress, I still stitch it twice. Turn it right side out, and you’re done, unless you’d like to add a little shape to your bag.
Boxing the bottom
Boxing the bottom of the bag basically squares off the bottom, similar to a paper bag. I rarely do this with t shirt bags. They are too floppy for it to make much difference without adding a ton of interfacing for support. I also like these bags because they are easy to fold and stash in the car or my purse. Boxing the bottom complicates that a little. Even so, sometimes a boxed bottom can help things like cereal boxes or egg cartons fit neatly, so having one or two is nice.
With your bag inside out, flatten the bottom seam so that it forms a triangle. That is a horrible description, so hopefully you can see what I mean from this photo:
The white stitching is the bottom hem of the bag. It should be in the middle, cutting the triangle in half.
Measure about 3 inches down from the point of the triangle and draw a straight line perpendicular to the hem stitching.
Sew along the line you drew twice to make it a strong seam. This photo shows my stitching in red and my chalk line.
Repeat steps 1-3 on the other side.
To finish, you could cut the excess part of the triangles and leave them raw or overcast/zig-zag stitch the cut edges. If you want to add strength and more structure to the bag, leave the triangles intact. Fold them down flat into the bottom of the bag and either tack in place with a few stitches at the point or sew along the loose sides of the triangles.
One of my lovely nieces is learning to sew with a sewing machine. To help, I thought I would do a series of beginning sewing project tutorials. Today’s tutorial turns an old t-shirt into a market bag. I’m keeping it simple today, but in the future I’ll do a post on how to make it with and enclosed bottom seam and how to box the bottom. It’s a great way to turn t-shirts that you no longer wear into something useful. If you don’t have a sewing machine, you could even sew it by hand.
T-shirts with a high cotton content and no side seams work the best.
Thread in your choice of color.
Sewing machine set up with appropriate needle and bobbin threaded in your color choice.
Note: Ball point needles are generally the best for sewing with knits. This project does fine with an all-purpose needle, though, so use what you have.
Preparing the shirt:
Lay the shirt out flat and smooth out any wrinkles. Since this one is just to add to my Aldi bag stash, I didn’t worry too much about wrinkles.
Cut off the arms including the armhole seams.
Cut off the neck about 2-3 inches below the neckband. My shirt is pretty big, so I went three inches below the neckband. With smaller shirts you can do less.
Cut straight across the bottom of the shirt to remove the hem. The hemline is often uneven on t-shirts, so focus on keeping the shoulder seams lined up, the shirt smooth and cutting a straight line that removes all of the hem.
At this point, you should basically have turned the t-shirt into a tank top. Now, decide if you want your bag to look like plastic grocery sacks that have the handles at the top sides (so, your tank top with the bottom sewn closed), or if you want the handles at the top middle, like a purse or market tote.
For the grocery sack-style, turn your shirt inside out and lay it flat, just like a tank top again. For the purse/market tote, turn it inside out and match the shoulder seams and armholes together, then lay it flat. I’m making a market style tote, so you can see it in the photos.
Once everything is lined up, pin along the bottom to hold it in place.
Sewing the bag:
Many sewing machines have an assortment of stitches to use with knit fabric. They are useful for keeping the thread from breaking when the fabric stretches. On my machine, they are labeled “stretch” and shown in brown. Zig-zag stitches also work well on knits.
You could use a stretch or zig-zag stitch for the bottom of the bag. Since it really shouldn’t be stretching much, I usually stick with a regular straight stitch set to a long-ish length of 3.
Regardless of the type of stitch you choose, I recommend sewing across the bottom twice to make it nice and strong.
The seam allowance, or distance between the edge of the fabric and the stitches, doesn’t really matter that much as long as you keep it the same all the way across. For this bag, I used a 5/8 inch allowance, marked on the footplate of my machine. To keep a straight line, focus on keeping the fabric lined up with the guideline for the seam allowance rather than watching the needle.
At the start , sew about 2-3 stitches then backstitch to secure the stitching before continuing to sew to the end. At the end, backstitch another 2-3 stitches, then sew to the end and cut the threads. Repeat the seam as close to the original line of sewing as possible to make it nice and strong.
Turn the bag right side out. Since knit doesn’t unravel, you could stop there and be done. I like to sew around the arm and neck holes to reinforce the t-shirts original shoulder seams and give it a more finished look.
Finishing around the t-shirt arm and neck hole handles:
I usually use a serger for this, but it’s not necessary. On a sewing machine, I do like to use either a zig-zag or stretch stitch since there is going to be more stretch on the handles so a straight stitch might break.
This time, I’m using a zig-zag stitch, keeping the stitch length set at 3 and using about a 1/2 inch seam allowance. If your sewing machine has a free-arm, it can make it easier to sew around the armholes if you use it. Sew around each arm hole and the neck hole separately.
To start and finish the zig-zag, I backstitched like normal. It looks a little messy that way. You could leave extra thread at the beginning and end, pull the threads to the back side and tie knots to secure them if you want a cleaner look.
That’s it. You now have a purse or reusable bag from what used to be an old t-shirt. Don’t throw the t-shirt scraps away. I’ll post some creative uses for them soon!
To learn how to make this bag a little more polished, read my t-shirt bag upgrades post.
If you read through the tutorial and like the concept but don’t want to diy, I still have a few left in my shop on clearance here.
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