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How I Make Soap: An overview of the hot process soapmaking method

tea tree oil soap: no more lye

Making soap is like magic. Seriously, think about it: You take stuff that makes things feel greasy, mix it with stuff that would eat your face off and, if you do it just right, the end result is a wonderful bar of non-drying, skin-loving, fluffy-lathering soap.

Soapmaking is fun, but safety is a priority when dealing with sodium hydroxide, aka lye, aka the eat-your-face-off stuff. This is just a brief overview of the soapmaking process I use. Please do not use this as a complete how to guide. If that’s something you’re interested in, please, leave a comment and I will direct you to some more thorough resources on soapmaking.

Melting the Oils

Creating soap takes two basic things: oils or fats and an alkaline solution. In order to combine the oils and alkaline solution, the oils have to all be in liquid form and uniformly mixed. So, step one is measuring and melting the oils. For precision, all measuring is done by weight. Since I use a Crockpot for my hot process soapmaking, I add all my weighed oils to the Crockpot, then melt and mix them in the pot. For soapmaking, I generally use the low setting, but if I need to jump start the melting process I will start it on high then turn it down after a few minutes. This Crockpot is similar to the one I use.

Melting the Oils
Melting the Oils

Measuring the Lye

While the oils are warming in the Crockpot, I weigh the lye. It is important to be very precise when measuring the lye. Too little and the soap will be too soft. Too much and the soap could burn your skin. This is also why you need to be very careful about the soap recipes you use. If they are not correctly formulated, the end result could be dangerous.

Before I measure the lye, I measure the water or other liquid for the lye solution, also by weight. I do that first to limit the time I have the lye out.

Weighing the Lye
Weighing the Lye. Gloves and goggles on.

Lye Safety

I make sure to measure the lye into glassware and all containers and utensils that come into contact with lye or the lye solution are reserved solely for that purpose. Once the lye is out, I never leave it unattended. Lye crystals resemble table salt, which would be a potentially deadly mix-up. That’s also why my soap production has slowed since Thaddeus was born. Until they are old enough to understand the importance of staying out of the room and can be trusted out of sight but in earshot for the time it takes to get the soap cooking, I only make it when they are either out of the house or asleep with Chris there to tend to them if they wake up during the process.

Mixing the Lye Solution

Once my lye is measured, I add the lye to the water and stir with a wooden spoon until dissolved. Lye fizzes up when mixed, so it is important to have the liquid in a container with plenty of room. The solution with also get really hot and put off fumes, so be prepared. I like to have a window open or fans and the vent a hood running. Some soap makers mix the solution outside, but I like to stay close to my work space to limit the chance of spills.

Blending the Oils and Lye Solution

For cold process soapmaking, it is important to have the oils and lye solution at about the same temperature. With the Crockpot hot process method I use, I find I can mix the lye solution into the warmed, melted oils without having to measure the temperatures first.

When you first add the lye solution to the melted oils, the color will change from clear to opaque. In order to properly combine the lye and oils, I use a handheld stick blender. You can stir by hand, but it is much harder to get everything properly blended and it takes f-o-r-e-v-e-r. I have had a stick blender die in the middle of making a batch of soap and it is a crazy long arm workout. I do not recommend it.

Adding the Lye Solution
Adding the Lye Solution

Goal of Blending

The goal for all the hard mixing is called “trace”. Basically, I’m wanting to be able to lift my blender out of the mixture and trace a design on top. With cold process, there are various stages of trace that guide when to add any fragrance, essential oils or other add-ins. Since I use the hot process method, I add almost everything after the cook. Because of that, I can mix my batches to a full, hard trace where my traced design doesn’t melt back into the mix. This limits the possibility of a false trace, or the mix seeming to quickly come to trace when it isn’t thoroughly mixed. When that happens, it might separate or have lye heavy spots.

Hard Trace
Hard Trace

Once it is at a hard trace, I stop mixing and put the lid on the Crockpot. If the mix seems too hot, for example, I had a false trace that I had to stir through, I will either turn the Crockpot to warm or off for a few minutes. Otherwise, I make sure it is on low and busy myself with cleaning up, lining my soap molds, and preparing essential oils and other additives.

Cleanup

Any lingering lye solution or soap mixture on the blender is still a risk for lye burns, so I’m cautious with the cleanup. For the whole soapmaking process, I keep a good amount of water with vinegar and a bit of dish soap ready in the sink. The vinegar helps neutralize the lye, so anything that comes into contact with lye goes directly into the vinegar solution, and I use a similar vinegar solution to wipe down my soapmaking area, just in case.

Stages of Saponification

During the cooking, the soap mix will change from an opaque, milky color to a shiny, translucent gel like texture. A pool of liquid also forms on top. that pool of liquid is glycerin, a byproduct of the saponification process. This transformation starts at the edges of the pot and happens in a wave moving towards the center. I find it really fun to watch.

Soap Waves
Soap Waves

Finishing the Batch

When the entire soap mixture is translucent and the consistency of mashed potatoes without lumps, I turn off the heat and stir the soap by hand for just a couple of minutes to let it cool. At this point, if done correctly, the mixture completely transformed to soap. I don’t want it to cool too much, or it would be hard to add the essential oils, but too hot and it will burn off the scent.

Glycerin Pool Forming in the Middle
Glycerin Pool Forming in the Middle

I then add any essential oils blended in my chosen carrier oil and any other add-ins I’m using in that batch, stir thoroughly by hand, and plop it into my molds. Since it is thick, I generally have to tap my molds on my counter firmly to eliminate air pockets.

Adding the Blended Essential Oils and Carrier Oil
Adding the Blended Essential Oils and Carrier Oil

Curing the Final Product

Because the saponification process is completed during the cooking, the soap is totally safe to use as soon as it is cool enough to touch. It needs to cool in the molds for 12-24 hours or so to hold it’s shape, though. Once it is firm enough to cut, I cut and wrap the bars. While not necessary, hot process bars still benefit from curing for at least a week or two to allow excess moisture to evaporate. As I discussed in my Proper Care and Feeding of Your Bar Soap post, the firmer and drier a bar of soap is, the longer it will last. That’s one of the reasons I wrap my soap in cloth rather than plastic. Cloth allows the soap to continue to harden for a longer lasting bar.

Soap Log in the Mold
Soap Log in the Mold

The batch I photographed for this post is my Tea Tree Oil Soap. Find it and my other handmade soaps for sale here: https://subearthancottage.com/product-category/soap-bath-beauty.

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Ways to Build Your Immune System and Stay Healthy

No one wants to get sick. Whether it’s the flu going around or something more unknown like the coronavirus, everyone wants to avoid catching it. While nothing is 100%, there are a few things my family does to increase our chances at staying healthy when there’s something going around.

A few notes on supplements and essential oils

I am not a doctor. Everything we do may not work for you and your family. It’s important to consult with your doctor before taking any supplements, especially if you have other health concerns. 

In addition to supplements, I also use essential oils to a degree. While I do think essential oils are beneficial, I don’t believe they are a cure-all or always appropriate. If you choose to use essential oils, I recommend researching contraindications and general usage guidelines for each essential oil before using. Two of my favorite sites for essential oil safety are the Tisserand Institute and AromaWeb, particularly AromaWeb’s essential oil profiles.

There are safety guidelines to using all essential oils, such as proper dilution and not ingesting, that are important to know. There are also safety guidelines to using specific oils, such as knowing that eucalyptus essential oil should not be used on or around young children. These safety guidelines apply to all essential oil brands, regardless of whether they are “therapeutic grade”.

With that out of the way, here are my family’s tips for staying healthy when there’s something going around.

Eat right

Aside from proper hand washing, I think this is probably the most important tip of all. If you want your immune system to be able to do its job, you need to give it the proper fuel to work well. Sugars give you calories and energy but not much else. Eating a variety of fruits, vegetables and protein while limiting refined sugars gives your body energy and nutrients to keep everything working as it should.

With the coronavirus that’s going around, grocery stores are running out of some pantry staples like rice, beans and canned goods. Fresh produce and meat seem to still be readily available for the most part, though. With a little prep and planning, many fresh fruits and vegetables can be frozen to make them last longer. You can also make soups, stews and casseroles in bulk to freeze if you have the freezer room.

Get outside

Fresh air and sunshine are good for you mentally and physically. Sunshine helps your body produce vitamin D. Vitamin D has many functions in the body. In addition to helping build strong bones, there is some evidence to suggest that vitamin D helps to inhibit viruses, like those that cause the flu. (Sources here and here.)

In normal flu seasons, while everyone is healthy we frequent outdoor playgrounds unless it’s ridiculously cold or rainy. With the current recommendations regarding COVID-19, we will probably stick to hanging out in our own yard or open green spaces.

If you can, though, try to get outside every day. Children especially need an opportunity to run and play outside. Even if it’s raining, as long as it’s not too cold and there’s no lightning, let them play in the rain and get muddy.

Exercise is important, but even just sitting outside reading a book gives you the benefits of fresh air and sunshine. If you can’t get outside, at the very least open the curtains and windows to let a little of the outside inside.

Vitamins and supplements

During cold and flu season, we all usually take extra vitamin C. While taking extra vitamin C may not be a miracle cure for colds, it is important for proper immune function. The best way to get vitamin C is through eating foods, such as citrus fruits, that are naturally high in vitamin C. Since it is important for immune function, I feel like a daily supplement is worthwhile on the off-chance we’re not getting enough from out diet.

Vitamin D is another supplement I take, particularly in winter months. As I cited earlier, there is some evidence that it helps to inhibit certain viruses. We all began taking vitamin D at our doctors’ recommendations. Unlike vitamin C, vitamin D is more dangerous if you take too much. It’s definitely a good idea to consult with your doctor before supplementing with it.

Strategic use of essential oils

While more research is needed, there is some evidence to suggest that certain essential oils have antimicrobial properties. One of the more well-known and one of my favorites is tea tree, or Melaleuca alternifolia oil. I like to add a little bit of tea tree oil to my homemade cleaning products, especially in winter.

Another way I like to use essential oils is to diffuse a few drops in a diffuser. To be fair, I’m not sure how much, if any, antimicrobial benefit they have in that form, partly because of the high dilution and because I haven’t had much luck finding research on that specific method of use. I like the scents better than air fresheners, though. Also, if used properly, it won’t harm even if it does little, if anything to help. Proper usage in this case means keeping it away from pets, especially cats, only diffusing age and condition-appropriate essential oils for the people in the room it’s being used, and not adding more than a drop or two to the diffuser at a time.

I do usually keep a can of Lysol and some bleach around in case something really disgusting hits our household. For the rest of the time, though, I think they are overkill.

Wash your hands to stay healthy

One of the best ways to stay healthy, of course is to wash your hands. One study showed that hand washing-even without soap-was more effective at eliminating influenza A on hands than hand sanitizer. Washing with soap further increased the benefit. According to the CDC, hand sanitizer is not as effective at removing all types of germs, such as  Cryptosporidiumnorovirus, and Clostridium difficile, making handwashing all the more important.

Any type of soap acts as a sort of emulsifier to allow oils on your skin and the germs within the oil to be washed away by water. (This page gives a more detailed explanation on how soap works.) If someone in my family is sick, I like using tea tree soap. While more research is needed, there is evidence to suggest that tea tree essential oil has antimicrobial properties. If that is the case, it may boost the cleaning action of hand washing.

Masks to stay healthy

With COVID-19, wearing a mask is recommended or even mandated in some areas. The main argument for them is that they help prevent the wearer from spreading the virus, especially before they have symptoms and know to self isolate. I’ve seen many arguments against wearing a mask. If you’re wondering about the effectiveness of homemade masks, this is a good site to review https://smartairfilters.com/en/blog/diy-homemade-mask-protect-virus-coronavirus/. They did several tests, including filtration of particles smaller than the coronavirus, effectiveness of homemade masks in general, which fabric works best, and how effective a cloth mask is if worn for an extended period.

I do think mask wearing is beneficial for staying healthy if done properly. I wear them when I go grocery shopping or am in a similar situation where keeping a distance isn’t possible. A mask isn’t 100%, though, so it’s important to use them with other healthy practices.

Even if you do everything right, nothing is a 100% guarantee against viruses and other types of infection. Sometimes, despite our efforts a doctor’s visit and medication is required. By taking measures to support our immune system with proper nutrition, fresh air and exercise, and limiting exposure to germs through cleaning and hand washing, though, we can increase our odds at staying healthy.

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Ways to Build Your Immune System and Stay Healthy
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Refashion a Camisole into a Tunic Tank Top

I have tons of clothes waiting for me to refashion them into something more wearable, but haven’t had much inspiration. Recently, though, I came across CreoleSha on Etsy. I love her flowy designs. Luckily, she offers classes on Teachable, so I took her free course on upcycling a sweatshirt or t-shirt into a tunic.

Refashion Camisole Tunic Tank 1
Almost forgot to take a before photo.

My refashion notes

It’s summer, so rather than use a sweatshirt, I started with a camisole tank that I didn’t wear much. I liked the color, but the fit was too loose to use for layering, and the skinny straps made it difficult to wear with a bra. By adapting the techniques in CreoleSha’s class, I turned it into a longer, flowing tank and then added a bit of cotton lace salvaged from an older refashion project to widen the straps.

The added material came from a t-shirt with a large logo on the front. I liked the color, but not the logo, so it was perfect and added some nice contrast.

Of course, pockets are always handy, so I added some patch pockets on the front.

Final result

It’s not perfect, but it’s something I’m more comfortable wearing now. The shirts were wrinkled from storage to the point that the wrinkles came back even after ironing. Luckily they smoothed out with laundering, so I don’t look like I just rolled out of bed when I wear it. More importantly, trying something a little on the artsy side and just jumping in has me ready to tackle more refashions.

A note on my dress form

Before working on this, I took the time to add some batting to my dressform, Athena. She’s a little less padded in some areas than I am, so the batting makes it easier to use her as a fit guide when I don’t want to try things on over and over. The brown t-shirt helps hold it all together and provides something to pin into.

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Easy Leggings Hack for Summer

If you or your kiddos wear leggings, you’ll love this easy leggings hack for summer. While you can use any leggings, it’s perfect for turning leggings that have worn out at the knees or ended up being a little too see-through into something usable, especially when the weather turns hot. This hack is so simple, I feel a bit silly making a post about it. It’s really one of those “Why didn’t I think of that?” things.

How to do it.

All you need is a pair of leggings you want to make shorter and some good scissors. Fold them in half so that the legs lay on top of each other. Make sure the fabric is smooth and the legs match up at the hem. Decide how much shorter you want them and cut them at that length, keeping the line parallel to the hem. My scissors cut through both legs easily, but you can always cut one and use it as a guide to cut the other.

Here’s what I cut off. I like leaving mine either just above or just below the knee.

Because knit doesn’t fray, you don’t have to hem the raw edge. When stretched, the edge will roll a tiny bit and hide the edge. You may want to seal the seam that you cut through with a little fabric glue or a few stitches. I have some I cut last summer without doing anything to the seams and they’ve held up through many wearings and washings without coming apart.

How I like to wear my shortened leggings

I like wearing dresses or skirts in the summer because Texas is hot, lol. With little kids, though, I’m constantly up and down or bending to pick things up off the floor. Cropped leggings underneath give me enough coverage to make dresses practical for everyday. Leggings under my dresses also prevents uncomfortable chafing from being a bit, um, curvy in the thighs. For this purpose, I really like using this hack for leggings that I wouldn’t feel comfortable wearing without a long tunic or dress. Instead of taking up space at the back of my closet, they get used and make my other clothes more wearable.

Ways to repurpose the cut off section

The cut off sections can be repurposed, too. A really simple thing to do is make hair bands by cutting them in one inch strips parallel to the hem. Be sure to keep the seam intact so they’re a circle.

You can also make a pocket for your leggings out of the cut off section. Decide how big you want your pocket to be and add a half inch or so seam allowance to each side and the bottom. Use the existing hem as the top of your pocket to save time. Fold the seam allowance under and stitch in place on your leggings where you want the pocket. You’ll want to use a narrow zig-zag or stretch stitch to prevent the thread from breaking. A ball point needle is ideal for sewing knits, so if you have one, use it.

Leggings hack pocket
Here’s one pocket I’ve added.

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Sewing Machines

I’m a bit of a sewing machine hoarder. If you don’t count the one that is Finn’s, I have four sewing machines. That includes my sewing and embroidery machine combo, but not my two sergers. Also not including the knitting machine, because it knits.

While I’m certainly not an expert, I do have my preferences. I would take a well-built, old metal machine over a new machine any day. Mainly because when they break, I tend to do this:

Sewing Machines- Beige Vintage Montgomery Ward Signature.

That is my first sewing machine. It is a Montgomery Ward’s Signature sewing machine from the 60s, I think. I got it from my mom who got it from my grandma. I can’t remember what was wrong with it that time, but it sews nicely now.

The Signatures at that time were made by a Japanese company that specialized in industrial machines, I think for sewing feed sacks. That translates to a heavy duty, domestic sewing machine that will sew through anything. It also has a set of cams. Cams are interchangeable disks that allow it to sew pretty embroidery stitches.

My next sewing machine is another, slightly older Montgomery Ward’s Signature. This one was rescued from a lot of machines that were destined for the junk heap.

Sewing Machines- Blue Vintage Montgomery Ward Signature.

I love the blue color! It reminds me of cars from that era.

Like the other Signature, it uses cams. You can see them in the little accessory box. I actually like this one a little better than the other. It sews the prettiest straight stitch out of all my machines and has a cam that stitches a row of teeny tiny hearts!

I’ve never actually made anything on it, though. Unlike the other, this one is in a portable case, which is hilarious. I lift my 40+ pound four year old all the time and lifting that machine is still a struggle. Since I don’t have a dedicated place for it, I don’t have the motivation to lug it out.

My workhorse is a 90s model Kenmore, made by Janome. The case is plastic, but all the internal workings are metal. I know, because I’ve had to open it up a few times now to fix the hook timing. (Posts on that here and here.)

That is the best photo I could find of it not undergoing repairs. I love that machine because it isn’t as quirky as the Signatures. It also tells me how to thread it right on the machine, and when it comes to sewing machines, threading is half the battle.

My final machine is the Brother SE400 embroidery combo. I keep it set up as an embroidery machine because I have three other sewing machines. Also, it scares me, so I want to risk messing it up as little as possible. I haven’t had it opened up beyond the bobbin area, but I’m guessing there’s some plastic, and I know there are scary electronic components. With the other machines, I am freer to play because I know that if something happens, it’s not likely to be catastrophic. With this, something like a timing issue would definitely mean a big repair bill.

But, it makes pretty embroidery, has loads of decorative and utility stitches as a sewing machine, and has the most awesome needle threader I have ever seen. Seriously. Finn’s machine has a needle threader that I will never use, because it is complicated and I stabbed myself with it one time. Brother’s needle threader is like magic. It is especially handy when embroidering with multiple colors. Color changes take mere seconds.

Just to show I’m not as much of a hoarder as I could be, here is a photo of the White machine I couldn’t get working and sold on craigslist.

Sewing machines - White Rotary

Then, while I was waiting for the buyers to show up, I decided to play with it a bit and figured out what was wrong. I hope they love it, or at least open it up to look at from time to time. Sigh.

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Another Cloth Mask Pattern Post

Over the last few weeks, I’ve made many cloth face masks using a variety of patterns. Here’s a rundown on the different mask styles I’ve tried, and the one I find overall the most useful.

Contoured masks

The first are heavily contoured, shown here. If they fit they work well, although even without an added filter they make it hard to breathe. The downside to them being contoured, though, is that, if they don’t fit just right, they gap worse than the pleated-styles of masks I’ve tried.

Pleated mask with pockets

Another style of mask I made is a simple pleated mask with two layers of cotton fabric. One piece of the cotton was interfaced and had a wire in the top to shape around the wearer’s nose. Interfacing offers some added filtration on its own. The two layers were left open at the top to form a filter pocket. You can find the complete tutorial for this style here.

I’ve worn this style for the past few weeks on my weekly grocery shopping trips without an added filter. I’m generally healthy and don’t have any breathing problems, but I find these masks difficult to breathe through. Some discomfort is tolerable for safety, but every time I’ve worn one, I’ve had moments where I wasn’t sure if I’d be able to finish shopping while wearing it. On one occasion, I felt sick from it and actually had to stop and briefly remove it to get a few deep breaths.

Basic pleated mask

The final mask design I’ve tried is a simple, pleated mask. I use the pattern provided by Deaconess Hospital. They have variations for using elastic or fabric ties. In addition to the pdf instructions, Deaconess filmed a video tutorial that is easy to follow.

Mickey Mouse mask from the Deaconess pattern.
Masks made with the basic Deaconess pattern.

There are a few downsides to this pattern. Depending on the wearer, these may gap. On some, I added a small dart at the nose and chin. This helps provide a better fit. They also lack a filter pocket or interfacing. Even so, this is my preferred mask pattern for the following reasons.

They are easy to make.

This simplicity makes it easy to make multiples in a short amount of time. Once I have my fabric cut, it takes me about 15-20 minutes to make two in assembly line style. Having several means you’re more likely to wash them after every single use. It also means you can keep a backup in your car or bag so that you always have one to use.

They are easy to customize.

If you want to add a layer of interfacing, or nose and chin darts, you can without much additional effort. Searching Deaconess mask plus nose wire or filter pocket yields options for those as well.

They offer some protection while being more breathable.

Depending on your fabric selection, even a simple two fabric layer mask like these can offer up to 79% filtration, according to testing. Breathability also means you’re more likely to wear them and less likely to remove them during use.

Have you made masks lately? What is your preferred pattern? Please share in the comments.

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Gluten Free Biscuits (Dairy Free, Too!)

Biscuits are one of the hardest things to make gluten free. Most of my gluten free biscuit attempts turn out flat, hard and dry. After much searching, I finally found a recipe that yielded something like the fluffy biscuits we’ve craved since eliminating gluten.

You can find the recipe at Mama Knows Gluten Free here. Audrey at Mama Knows Gluten Free suggests using Pilsbury gluten free flour. I haven’t found it nearby, so I used my preferred Bob’s Red Mill 1 to 1 flour. It does result in a wetter dough, so I use a little different technique for shaping the biscuits. She also gives some info on different gluten free flours and how to make ahead and freeze.

Recipe adjustments for gluten free biscuits

Single biscuit

Xanthan gum

In the original recipe, it says to only add xanthan gum if your flour doesn’t already have it. Bob’s Red Mill 1 to 1 flour does have xanthan gum. Lately, though, I’ve noticed that for fluffier types of breads, it doesn’t seem to be enough. I want light, fluffy biscuits, so I added the full amount of xanthan gum anyway.

Dairy free

The original recipe gives instructions on how to make it dairy free, so I didn’t have to make my own adjustments. I used unsweetened almond milk and vinegar in place of the buttermilk as suggested. For the butter, I used vegetable shortening. If you have a kitchen scale, one trick to making shortening easier to measure is to use weight instead of measuring and scraping out one tablespoon of shortening at a time. One tablespoon of shortening is equal to 0.42 ounces or 11.94 grams. Multiply that number by the number of tablespoons you need to get the weight amount.

Shaping the dough

In order to limit handling the dough and overworking it, I shaped my dough on the parchment paper. Since my dough was pretty wet, I generously dusted the paper and my hands with flour. Like the original directions state, I patted and folded rather than rolled out the dough.

Instead of cutting with a biscuit cutter, I just cut straight lines with a sharp knife to form square biscuits. That way, I wouldn’t have to reshape the dough to cut more biscuits. Less handling is better. I also trimmed a tiny amount from the edges so that all the edges were cut like they would be with a biscuit cutter. This allows the biscuits to rise evenly. If you do it this way, the trick is to cut with a straight up and down motion, not a sliding motion. Sliding the knife would seal the edges and prevent them from rising.

Gluten free biscuits in a big block
Double batch of gluten free biscuits before I separated them.

Baking

Rather than move the biscuits by hand to a greased pan, I slid the whole parchment paper with the biscuits onto a baking sheet. The parchment provides a nonstick surface. If you’ve cut through the dough completely, they will bake perfectly like that. I had a little healper this morning, so I can tell that we didn’t quite cut all the way through in some areas and the biscuits stayed a little doughier in those areas. To help with that, I separated them when they were almost done and baked them for a few minutes longer.

My biscuits did take a about 25 minutes to bake, so just a bit longer than the original. I’m not sure if that is because of how close together they were or just my oven. I usually set my oven a notch lower than the suggested temperature because it bakes hotter than it says. Sometimes I overcompensate, though.

All in all, these biscuits satisfy our biscuit cravings and are good enough to serve to my non-gluten free friends and family. Give it a try and let me know what you think.

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